SOLUTIONS
Optimized & Industry-ready Solutions
From initial concept to serial production – derisking your investment at every stage of the journey
OUR PHILOSOPHY
Every part, every challenge is unique.
Whether driven by cost, lead time, design limitation, or supply chain risk, the goal is the same: qualifying more effective and efficient ways to manufacture critical components. By understanding your needs, we build a strategy and mission to get you to your end goal.
The “Final Part” Commitment:
We do not stop at the as-printed part. We orchestrate the entire journey, partnering upstream (powder/design) and downstream (CNC machining/finishing) to deliver the final component.
OUR SOLUTIONS
END-TO-END SERVICES
AM2 Production Services
The AM2 Production process is built on partnership — from initial concept and strategic business goals through to the delivery of end-use parts. Every program follows a structured five-step roadmap to de-risk your investment at each stage.
01
Benchmark and Initial Qualification
02
Statement of Work
Optimize your part for manufacturing, connect with up and down stream partners and develop process workflows to meet your specifications
03
Validate Technical & Business Case
Derisk production by validating technical requirements and key financial assumptions in a mock production setting
04
Start of Production
Enter parts production by deploying a workcell at your facility or by producing parts at Arc Impact, one of our partners, or a contract manufacturer of your choice
05
Sustain and Scale
With standard and custom support packages available, Arc Impact will provide white glove support to ensure you meet your goals and scale
BINDER JETTING
Metal and Ceramic Solutions
Arc Impact provides a high-performance additive manufacturing platform engineered for the densification of complex metallurgical and ceramic systems. Utilizing advanced Binder Jetting Technology, our systems are optimized for processing a vast library of technical materials — from refractory metals and tool steels to non-oxide ceramics like silicon carbide and boron carbide.
By decoupling the shaping process from thermal densification, we produce isotropic, near-net-shape components with highly controlled grain structures. Our X-Series machines support open-parameter development, enabling fine-tuning of powder morphology, binder saturation, and sintering profiles.
Stainless Steels
Titanium
Silicon Carbide
Alumina
SAND CASTING
Digital Casting Solutions
High-performance metal parts sand-cast in 3D-printed molds and cores — engineered and fully simulated before the first pour. Arc Impact eliminates the traditional pattern-tooling cost and lead time by facilitating the printing of binder jet sand molds directly from CAD, enabling complex internal geometries and draft-free features that conventional tooling cannot produce.
Arc Impact offers three levels of engagement — choose only what your program needs:
I
Mold Design
3D-printed sand mold and core design with full DfAM review — print-ready files delivered, no pattern tooling required
I I
Design + Simulation
Add full solidification simulation — temperature profile, liquid-phase analysis, and shrinkage prediction — to validate the pour before committing to metal
I I I
Design + Simulation + End Part
Full program delivery — mold design, simulation-verified pour, and finished near-net-shape casting in aluminum, steel, or specialty alloy, ready for your downstream process
ELASTOMERS & FOAMS
Polymer and Foam Solutions
Arc Impact is advancing the frontier of functional materials through a portfolio of high-performance elastomers. Our focus centers on the DuraChain™ category of resilient photopolymers — utilizing a unique phase-separating molecular structure to deliver high-strain capacity, toughness, and environmental stability.
Complementing this is our breakthrough FreeFoam™ technology: a programmable, heat-activated expanding polymer enabling production of low-density foams with complex, lightweight geometries and graded lattice structures that provide energy absorption and vibration damping.